A faulty connection refers to an issue in connecting an electrical component, such as cables or connections in a circuit. This can happen when a connection is not properly secured, tightened, or soldered, leading to interruptions in the transmission of electrical energy. This type of failure can cause problems like fluctuations in electrical current, overheating, and in extreme cases, even short circuits or fires. Infrared thermography is a useful tool to identify these faults, as it can detect abnormal temperature changes in faulty connections, helping technicians locate and address the issues before they cause major damage or hazards.

The costs of power transformer bushings typically account for around 4 to 9% of the total installed cost of the equipment. However, the failure of one of these bushings can be catastrophic and lead to the total loss of the transformer, resulting in significant financial losses. Bushings are often the weak link in the chain and also the second leading cause of such failures.

Poor connection due to corrosion of the connector screws, which caused partial loosening of the joint and oxidation of the contact surfaces. Reference: Thermograph Level II, Román Castañeda.
False contact in a high-voltage line switch. Reference: Thermograph Level II Nolbys Espinosa Mazon, Power Plant, (Mariel).
Cable junction within its protective sleeve about to fail. Reference: Thermograph Level II Nolbys Espinosa Mazon, Power Plant, (Mariel).
The sequence of photos shows a) Visible light image of a transformer at a thermoelectric power plant. b) Connection defect in a transformer bushing that prevented a significant breakdown and production shutdown. c) Thermal image after repair. Reference: Thermograph Level II, Mario Daniel Williams, Power Plant Matanzas.